Wednesday, February 22, 2017

BTCarbide Accelerates the development of a new generation of lightweight high strength carbide rod products

In the face of rising labor costs, product homogeneity serious, intense market competition, how can enterprises "break through"
In recent years, BTCarbide rely on scientific and technological personnel, aimed at industrial problems, identify development orientation, promote product innovation, market innovation, out of the low level of vicious competition "vicious circle", become the influential internal cold bit material professional R & D and manufacturers. Last year, the company achieved sales income of more than 7,000 million, of which 40% of new products accounted for.
BTCarbide is a high-tech enterprise, for how to take the path of development, the company has a clear idea: for China's carbide tool material development and application of the actual situation around the existing carbide products to upgrade the technology, Speed ​​up the development of a new generation of independent intellectual property rights of low-cost, high-efficiency lightweight high-strength carbide bar products, striving for cold-rolled helical alloy materials, light alloy material leader.
Lack of scientific and technological personnel, is the biggest bottleneck restricting the development of enterprises. How to crack? BTCarbide standing on the forefront of industrial development, the company in accelerating technological transformation, the introduction of international advanced equipment on the basis of targeting high-end market, adjust the direction of product development, production and research cooperation innovation path, developed a number of high-tech, Value-added, high market competitiveness of new products, so that enterprises for several years to maintain steady growth.
Powder metallurgy preparation of light high-strength cemented carbide key technology research results, which is BTCarbide scientific and technological innovation of a manifestation.
The rapid development of metal processing industry requires high cutting speed, large infeed, high precision and long life characteristics, while the traditional carbide cutting tools, although with a certain hardness and wear resistance, but the toughness and red hardness is not Good, can not meet the requirements.
In the research and development, the company's research team, for the current long-term high-speed dry cutting of stainless steel and other materials in the process, the red hardness of the tool and the toughness of the situation, to adjust the powder composition and sintering process and other measures, independent research and development of a powder metallurgy Lightweight high-strength carbide rods to improve the current stainless steel dry cutting process of the tool material during the service cycle.
Lightweight and high strength carbide rods can effectively reduce the temperature of the tool during machining, remove the mechanical debris from the process, improve the surface quality of the processing, improve the processing efficiency and prolong the service life of the tool. Foreign enterprises from the equipment to the process are strictly confidential, the domestic market demand for the product is huge, light high-strength carbide preparation technology is China's powder metallurgy industry desire to break through the problem.
The characteristics and innovations of this project are to propose a new type of light high strength cemented carbide raw material ratio and mature sintering process, the preparation of light high strength carbide alloy bar processing equipment and processing methods, the development of light High-strength carbide rods, in line with carbide drill, cutter, alloy steel, titanium and other processing requirements, to foreign advanced level and fill the gaps.
Carbide bar of the internal spiral cooling hole flexible processing technology, which is another embodiment of BTCarbide innovative results. The research on the domestic cold-type spiral hole cemented carbide bar started earlier, and the domestic demand mainly relied on the import. Therefore, we focus on scientific research, speed up the development of independent intellectual property rights with the core products.
BTCarbide research team analysis and research at home and abroad are widely used in a variety of injection molding process characteristics, through a comprehensive comparison, put forward powder injection molding and powder sintering technology processing carbide alloy bar technology, at the same time, through the injection mold powder Mechanical theory, the formation mechanism of the internal cooling screw hole and other basic research, as well as mold design, mold materials, heat treatment and mold manufacturing powder metallurgy mold design, successfully solved a series of technical problems.
The new technology, BTCarbide production of internal spiral cooling hole carbide rods, not only high precision, low cost, and continuous production efficiency, but also can quickly switch to adjust the pitch, variable angle, pitch and other parameters, all the technology Indicators similar to foreign similar products, to fill the gaps in the domestic. At present, this product has been put on the market, and received a high degree of market recognition.

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